Achieving Sustainable Lean Transformation
For corporate leaders managing multi-site operations, achieving standardised, scalable, and repeatable excellence is critical.
What is Lean Transformation?
The goal of any Lean transformation is to create a sustainable culture of continuous improvement in your organisation. However too often Lean transformation programs deliver short term superficial benefits and fail to address underlying culture.
TXM understands these challenges. Our Lean Transformation Program is designed specifically for medium to large corporations—ensuring that Lean is not just a project, but a sustainable business transformation. The alignment cycles ensure leaders control the direction and detail from the start.
How Companies Can Benefit from Our Approach to Lean Transformation
Many Lean transformations are driven from the top down. However, to create sustainable change, everyone in your business needs to see Lean as a better way of working, rather than another initiative from head office.
- CEOs: Confidently scale best practices across all sites with minimal risk and measurable rewards.
- Chief People Officers (CPOs): Drive a cultural transformation that identifies and supports talent, accelerating leadership development.
- CFOs: Eliminate financial surprises and ensure predictable, measurable improvements in profitability.
- Senior Leadership Teams: Establish a governance model that scales across different locations, cultures, and regulatory environments.
- Site Leaders: Ownership of local transformation through local action plans designed to deliver the improvement each site needs.
- Lean/Continuous Improvement Leaders: TXM work alongside the in-house resources. This requires a lot of open conversations to form, storm, norm and perform together.
Our Lean Transformation System – The Roadmap for Lasting Excellence
The TXM Lean Transformation System provides you the tools to develop an effective operating system tailored to your business. At TXM we have developed a unique and highly effective approach for achieving sustainable Lean transformation in medium to large corporations. Our six-step approach will make the difference for your company:
1- Strategic Alignment
A structured preparation phase where we work with senior leaders in your organisation to define:
- Why transformation is critical.
- The key strategic goals the transformation will deliver.
- The culture required for success.
- The role of senior leaders in the transformation
2- Custom Framework Development
We create a tailored operational excellence model unique to your business. No one-size-fits-all templates—only proven approaches, customized to your business and your culture
3- Scalable Improvement
Using proven lean tools, we ensure that your people achieve measurable results at the site level:
- Site-specific action plans are implemented.
- Company-wide themes and structural support are reinforced.
- Providing your key people with the skills and capability to lead improvement.
4- Lean Maturity Assessment & Governance
TXM ensures each site follows best practices by working with you to develop your own customised Lean maturity assessment:
- aligned to your Lean framework, supporting long-term, self-sustaining excellence.
- able to scale across multiple sites and multiple businesses.
- Regular reviews and reporting at site and corporate level.
5- Leadership Development & Training
We don’t just implement processes; we develop future leaders by:
- Training leaders using ISO 18404 Lean Practitioner Accreditation.
- Developing internal Lean Experts to drive sustained improvements.
- Embedding continuous learning into daily management.
- Co-Creating inhouse training and refresher courses (including online)
6- Ongoing Support & Scaling
Excellence isn’t a one-time event. TXM provides:
- Annual maintenance contracts to ensure continuous adherence.
- Diagnostics and review cycles for actionable feedback.
- A Best Practice Network (AU & NZ) to connect and learn from industry peers.
Your Journey to World-Class Operations Starts Here.
TXM provides a structured, proven, and people-driven Lean transformation strategy that enables you do develop a sustainable culture of continuous improvement.
What Makes TXM Lean Solutions Different?
How TXM Outperforms Traditional Corporate Lean Transformation Approaches
Our approach recognises that no two businesses are the same. For a Lean transformation to be sustained it must “fit” your business. Therefore, we are skilled in developing a unique Lean transformation framework and deployment approach tailored to your culture and business needs.
Frequently Asked Questions About Lean Transformation
Why Does the TXM Lean Transformation Approach Work?
Three elements are key to the success of the TXM approach –
- Developing a unique Lean Transformation framework and diagnostic tailored to the needs of each company.
- Ensuring alignment between corporate goals and local site priorities
- Practical experiential training that aligns learning priorities to the needs of each site and the overall business.
How was the TXM Lean Transformation System developed?
The TXM Lean Transformation System is based on our experience over 20 years working with over 1000 companies in 30 countries. As well our team of Lean experts bring experiences from some of the world’s most successful Lean companies. Finally, years of practical application has helped us refine and improve the Lean Transformation System until it is ready for your business.
If We Develop Our Own Lean Framework for our Business, Will it Really Be “Lean”?
The TXM team is steeped in Lean. Almost every one of consultants boasts decades of experience working from some of the world’s leading Lean companies. Our commitment to Lean thinking and the Toyota Production System is total.
However, every company that has sustained Lean thinking has developed their own Lean operating system. From Danaher to Caterpillar and from Eaton to Pratt and Whitney every great company that you will read about in the Lean literature has developed their own system that fits their needs and culture.
They have all learned from Toyota but never try to “be” Toyota. None of these companies have adopted generic systems developed by universities or slavishly pursued the systems of other companies.
Why Can Lean Transformations Fail?
Lean transformations fail when they do not engage people and, particularly leadership within an organisation. Team leaders and team members must see the relevance of the Lean approach to their work and must believe that Lean will help them achieve their personal and team goals.
The TXM approach specifically addresses this challenge by ensuring that the Lean Transformation in your business will be completely aligned to the objectives of your business and the needs of every site.
What is ISO18404?
ISO18404 is an international standard for Lean and Six Sigma. It offers a useful range of competencies for Lean practitioners. By aligning our training programs to this standard, we provide trainees with a qualification that is globally recognised and independently accredited through our partnership with Exemplar Global. Every participant in our Lean courses must demonstrate their competence on the job through practical application of the Lean tools and techniques that they learn.
Aligning participant projects to the improvement plans on each site means that the training tends to accelerate implementation and ensures that trainees are feeling the maximum value from their learning. This builds confidence and enthusiasm to take on more projects as well as delivering direct business benefits far more than the course cost.
What are the Business Benefits of the TXM Lean Transformation System?
At TXM we firmly believe that a Lean transformation must deliver measurable business benefits if it is to be sustained. Achieving a “gold medal” in some external Lean program may feel great but it will not build lasting support for the business to keep maintain its ongoing commitment to Lean thinking.
At TXM we insist that our Lean Transformation support delivers measurable business benefits and an outstanding return that is often five or ten times greater than the investment. Every site action plan and trainee project is designed to deliver a bottom-line benefit as well as advance the development of a sustainable Lean culture.
How can I speak to someone about a Lean Transformation in my business?
Contact TXM Lean Solutions to discuss Lean Transformation strategies and consulting options that can help your business grow.