Lean Manufacturing Case Studies In The USA

Lean technology is applicable for any manufacturer looking to boost production, improve processes, and eventually boost their bottom line. These amazing principles have registered successful changes in numerous manufacturing industries in the USA and worldwide, including antenna, automotive parts, medical equipment, aerospace, defence, packaging, custom machining, nuclear, packaging, and integrated steel mill.

With a reliable and effective lean technology solution and consultant, any lean manufacturer is guaranteed efficient production in time and cost, standardised products and processes, minimal wastage, and a safer working environment.

At TXM Lean Solutions, we are dedicated to helping manufacturers realise these benefits, as shown in several case studies like the one below.

Selected USA Case Study

Lean manufacturing and management is a crucial entity of almost every company in North America, owing to its unlimited benefits. Growth necessitates coming up with viable management solutions for you to remain sustainable in the long run –legacy, culture, and arbitrary principles might not work anymore. Organisational leadership that recognises this goes on to achieve growth and success, as is the case of EGR Inc., a fast-growing Automotive accessories manufacturer in Ontario and California.

EGR Inc. was expecting substantial growth and recognised the need to make changes to accommodate the new volume and complexities through an effective lean management system. TXM provided the best solutions, tools, and confidence to the automotive manufacture and worked with them throughout the project for remarkable results over 18 months:

  • A 45% revenue growth through space, equipment and overhead resources.
  • Better stock and inventory management; Made-To-Stock Finished Goods Inventory Level was lower 35%, and Inventory Turns higher 58%.
  • 57% reduction in Work-In-Process
  • Labour productivity was 21% higher.
  • Lower manufacturing lead times from 7-21 to 4 days.
  • Better teamwork and individual accountability.

The Bottom Line

One cannot underestimate the benefits of lean manufacturing. But these come only when you have the right lean solutions provider in your corner. At TXM America, we endeavour to give you the best solutions that suit and match your business needs. We will work with you anytime throughout the project’s lifecycle until you have a fully functional system.