Lean Manufacturing Case Studies - TXM Lean Solutions

Optimising Production Processes Ensures Consistent Manufacturing Output Increases
Optimising production processes help Truma UK meet predicted demand for a line of caravan moving systems and accessories....
Read More
Scalable Manufacturing System Implemented for Cutting Edge PFAS Chemical Decontamination Unit
What happens when you join an innovative company with an innovative product, an engaged team, and a challenge to reduce lead...
Read More
Olam Edible Nuts – Total Productive Maintenance in Agriculture
Total Productive Maintenance was introduced at Olam Orchards across its Almond producing facilities along the Murray River...
Read More
TXM Lean Case Study – CIVIQ Triples Output With Same Facility
CIVIQ produce high quality public use products for parks, sporting venues and all types of urban public use sapces. Employing...
Read More
TXM Lean Case Study – Specialist Door Solutions
Specialist Door Solutions required help condensing two sites into one and reowrking their production flow. Learn how TXM...
Read More
TXM Lean Case Study – Accelerated Productivity Program – Holleys Fine Foods
Holleys Fine Foods needed a rapid boost in productivity due to an increase in demand at their warehouse from COVID-19. Watch...
Read More
TXM Lean Case Study – Houston’s Farms the Lean Agribusiness
TXM pioneered the application of Lean manufacturing concepts to the end-to-end process of fresh vegetable production from...
Read More
Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer
TXM deployed an operational excellence program to increase productivity and lead times for a multinational company specialising...
Read More
TXM Lean Case Study – Metal Fabrication Facility Development
TXM Excellence Opérationelle recently helped our client a Metal Fabrication business develop a new facility layout to help...
Read More
TXM Lean Case Study – Ivyline
Established in 1976 Ivyline have become the trusted partner for retailers. Ivyline are based in Coventry, UK and import and...
Read More
TXM Lean Case Study – Earlee Products
Learning the Recipe for Streamlining Food Processing Earlee Products has been creating ingredients and processing food products...
Read More
TXM Lean Case Study – Ferguson Plarre Bakehouses
Ferguson Plarre baker creating one of their signature cakes. The Challenge Ferguson Plarre Bakehouses is a family owned and...
Read More
TXM Lean Case Study – EGR North America
EGR Group called upon TXM's services to help drive revenue growth by reducing work in progress and driving lead time from...
Read More
TXM Lean Case Study – Hazchem Safety
Hazchem Safety in Brackley are the UK's leading supplier of safety clothing and equipment for the transport and handling...
Read More
TXM Lean Case Study – Broadfix
TXM helped Broadfix achieve a 25% reduction in inventory and their backorders have fallen by 80% all whilst using their existing...
Read More
TXM Lean Case Study – DMG Mori China
The Challenge DMG Mori is one of the largest machine tools builders in the world. Like many manufacturers in China, DMG Mori...
Read More
TXM Lean Case Study – Due Diligence for Private Equity Firm
The Challenge Our client was a leading Private Equity firm looking to acquire a manufacturer of capital equipment. The target...
Read More
TXM Lean Case Study – Reduced Lead Time & Increased Competitiveness
The Challenge Our client is a leading precision engineering company focused on the defence and aerospace sectors. Their...
Read More
TXM Lean Case Study – Lean Production System Enables Manufacturer to Double Revenue
TXM helped this truck parts manufacturer double revenue after the 2008 GFC. Read how a Lean Production System was implemented...
Read More
TXM Lean Case Study – Lean Transformation in Oil Production
The Challenge Our client is an oil industry joint venture between a leading oil production state and a global oil major....
Read More
TXM Lean Case Study – Improving Supply Chain Performance in Paint Manufacturing
TXM was tasked with reducing inventory and increase on-time in full delivery by improving supply chain management and implementing...
Read More
TXM Lean Case Study – Reduction of Inventory and Cost for Mining Equipment Overhaul
The Challenge Our client was a long established precision engineering company engaged in the maintenance repair and equipment...
Read More
TXM Lean Case Study – Production Outsourcing Project Management
The Challenge Our client was a major global high technology manufacturer. Their operation was highly vertically integrated...
Read More
TXM Lean Case Study – Regional Lean Supply Chain Development
The Challenge Our client’s plant in China produces a limited range of products in high volumes for the Chinese market....
Read More
TXM Lean Case Study – Multi Site Packaging Supplier Lean Transformation
The Challenge Our client is the leading supplier of packaging to global electronics manufacturers and subcontractors who...
Read More
TXM Lean Case Study – Reducing Lead Time by 60%
The Challenge Our client is a global coatings manufacturer. Their Guangzhou operation produces a range of high-quality colour...
Read More
TXM Lean Case Study – Value Stream Mapping to Drive Transformation
The Challenge Sony Chemicals is a leading manufacturer of LCD touch screens displays for mobile phones, cameras and other...
Read More
Green Manufacturing Case Study in Lean Manufacturing: Automotive Green Plant
The Challenge This lean manufacturing case study focuses on a new green plant. The client, Futuris is a global leading manufacturer...
Read More
TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge
The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales grew...
Read More
TXM Lean Case Study – Funwick Manufacturing Lean Improvements
The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for global...
Read More
TXM Lean Case Study – Global Pneumatic Manufacturer
The Challenge Our client is a worldwide leader in automation technology, its Jinan plant located in north of China, includes...
Read More
TXM Lean Case Study – Improve IT help desk support processes through Lean Implementation
The Challenge Our client is a world leading health technology company focused on improving people’s health and enabling...
Read More
TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer
The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical...
Read More
TXM Lean Case Study – Lean Supplier Development
The Challenge Our client is a leading supplier of everyday brands in Oceania, with products ranging from footwear, home wear,...
Read More
TXM Lean Case Study – Business Process Optimisation
The Challenge Our client is a world-leading solution provider of steel belts and processing systems. Our client success focused...
Read More
TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer
The Challenge Our client Shanghai plant has operated for more than 20 years with an enormous range of products using a complex...
Read More
TXM Lean Case Study – Increasing Sales Growth by 100% for SME
The Challenge The popularity of our client’s products presented opportunities for them to expand their market in Australia...
Read More
TXM Lean Case Study – Lean Processes Deliver 80% Reduction in Order Lead Time
The Challenge Despite its rural location, Larnec Doors has undergone healthy growth since its inception but recently has...
Read More
TXM Lean Case Study – OEE Improvement in Pharmaceuticals
THE CHALLENGE Our client is a leading global pharmaceutical manufacturer. A key line produces a terminally sterilised liquid...
Read More
TXM Lean Case Study – Henry Technologies: the Lean Warehouse
How do you implement Lean in a Warehouse? This case study video explains how Lean warehouse processes were implemented at...
Read More
TXM Lean Case Study – Olex Cables Lean Sales Office
Lean is famous for the results it delivers on the factory floor, but the Lean approach can deliver equal results in the office....
Read More
TXM Lean Case Study – ATCO Structures and Logistics
Applying Lean principles right from the start of a new facility maximises the benefits. In this case study video, the TXM...
Read More
TXM Lean Case Study – Slattery and Acquroff
In this lean case study video, Slattery and Acquroff Director, Rob Beard explains how Lean has really streamlined their business...
Read More
Ronson Gears – Lean in a Machine Shop
Implementing lean in a machine shop is challenging. In a jobbing shop every day presents a new range of products to be manufactured,...
Read More
TXM Lean Case Study – Alimak Hek Sees Reduced Lead Times
Alimak Hek is a world leader in the supply of material and personnel lifts for the construction industry. In Australia, Alimak...
Read More
TXM Lean Case Study – Managing Lean Office Processes with Colour Coding
We know how important visual management and colour coding are in our Lean Enterprise. Once implemented, it allows our team...
Read More
TXM Lean Case Study – Ambitious Growth at CTCI Waterloo
THE CHALLENGE CTCI Waterloo, in Bathurst, NSW is a specialist in partitioning, particularly for wet areas such as bathroom...
Read More
TXM Lean Case Study – Sykes Racing – Customised Lean Manufacturing
Sykes Racing Lean Case Study is one of the the most ambitious lean transformation TXM has ever been involved in. In this...
Read More
TXM Lean Case Study – MacNaught Lean Manufacturing Transformation
Read this case study to learn how MacNaught a manufacturer complex engineered lubrication products for global markets achieved...
Read More
TXM Lean Case Study – Ferguson Plarre Bakehouses Interview
Ferguson Plarre is a major industrial bakery supplying quality cakes and pastries fresh daily to a chain of over 50 retail...
Read More
TXM Lean Case Study – Lean Manufacturing in the Beverage Industry – Juicy Isle
The Challenge Juicy Isle employee checking the bottling line for issues. Tasmanian juice company, Juicy Isle acquired two...
Read More
TXM Lean Case Study – Roband Food Service Equipment
In this Lean Plant Layout Case Study learn how a new Lean Layout designed with TXM lead to major improvements for food...
Read More
TXM Lean Case Study – Branach Manufacturing
Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). Branach...
Read More
TXM Lean Case Study – Lean Sales – Beechworth Bakery
The Beechworth Bakery is a major tourist destination serving over 1 million customers per year with a wide range of cakes,...
Read More
TXM Lean Case Study – Streamlining Accounting Processes
TXM worked with a Global Technology company to use Lean Business Process approaches to streamline end of month accounting...
Read More
TXM Lean Case Study – Lean Transformation – Schutz Australia
The Challenge SCHÜTZ DSL is a respected leader in reuseable industrial packaging throughout Australia and South East Asia....
Read More
TXM Lean Case Study – Daily Management in Mining
Daily Management in Mining Management in mining is a hard task to accomplish well. Being able to coordinate a mining, refining,...
Read More
TXM Lean Case Study – Customised Complex Construction Materials
Lean Manufacturing Case Study for Complex Customised Construction Materials. Covering 5S, Leader Standard Work, TPM & Solving...
Read More
TXM Lean Case Study – Harvest Moon – Lean Agribusiness
The Challenge Our customer is a major grower and processor of fresh vegetables. They are a major producer of cabbages, potatoes,...
Read More
TXM Lean Case Study – Lean Transformation at a Small Manufacturer
THE CHALLENGE Following the Post-Glover acquisition in 2009 half of the business was relocated to a new site. The resistor...
Read More
TXM Lean Case Study – Redesigned Processes at Agilent
The Challenge A global leader in sophisticated equipment for scientific applications, our client was facing major challenges....
Read More
TXM Lean Case Study – Server Racks Australia (SRA)
Server Racks Australia decreased order lead times from 4-6 weeks to around 2 weeks. THE CHALLENGE Server Racks Australia...
Read More
TXM Lean Case Study – Sykes Racing – An Olympic Success Story
The Challenge Back in pre-GFC 2008, world leading Rowing Boat Manufacturer, Sykes Racing was spread across several small...
Read More