Case Studies

Easyquip Interview: Moving from Batch to Flow Production

TXM worked with Easyquip to implement a new production process using value stream mapping to help rearrange their manufacturing...

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Larnec Doors: Lean Processes Deliver 80% Reduction in Order Lead Time

Despite its rural location, Larnec Doors has undergone healthy growth since its inception but recently has come under pressure...

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TXM Lean Case Study – Harvest Moon – Lean Agribusiness

Planting the Seeds of Operational Excellence The Challenge Our customer is a major grower and processor of fresh vegetables....

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Interpod Interview: Building the Production Process for Modular Bathrooms

Interpod are Australia's largest builder of modular bathrooms for use in high rise settings. Watch the interview with CEO...

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Modular Bathrooms Built On the Foundations of Operational Excellence

Interpod are Australia's leading modular bathroom builder supplying to major property developers across Australia. Interpod...

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TXM Deliver Costs Savings and Reduced Lead Times for Tracerco Ltd

Tracerco is a world-leading industrial technology company. They asked TXM for help increasing the efficiency from quotation...

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Operations Optimization at ICO Bath Leads to Record Sales Growth

TXM North America were tasked to help ICO Bath optimize operations through the application of Lean Thinking. At a site visit...

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Building the Optimal Warehouse Layout Drives Increased Output

TXM Lean Solutions UK were contacted by STS Ltd to create an optimal warehouse layout that would complement their business...

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Optimising Production Processes Ensures Consistent Manufacturing Output Increases

Optimising production processes help Truma UK meet predicted demand for a line of caravan moving systems and accessories....

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Scalable Manufacturing System Implemented for Cutting Edge PFAS Chemical Decontamination Unit

What happens when you join an innovative company with an innovative product, an engaged team, and a challenge to reduce lead...

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Olam Edible Nuts – Total Productive Maintenance in Agriculture

Total Productive Maintenance was introduced at Olam Orchards across its Almond producing facilities along the Murray River...

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TXM Lean Case Study – CIVIQ Triples Output With Same Facility

CIVIQ produce high quality public use products for parks, sporting venues and all types of urban public use sapces. Employing...

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TXM Lean Case Study – Specialist Door Solutions

Specialist Door Solutions required help condensing two sites into one and reowrking their production flow. Learn how TXM...

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TXM Lean Case Study – Accelerated Productivity Program – Holleys Fine Foods

Holleys Fine Foods needed a rapid boost in productivity due to an increase in demand at their warehouse from COVID-19. Watch...

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TXM Lean Case Study – Houston’s Farms the Lean Agribusiness

TXM pioneered the application of Lean manufacturing concepts to the end-to-end process of fresh vegetable production from...

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Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer

TXM deployed an operational excellence program to increase productivity and lead times for a multinational company specialising...

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TXM Lean Case Study – Metal Fabrication Facility Development

TXM Excellence Opérationelle recently helped our client a Metal Fabrication business develop a new facility layout to help...

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TXM Lean Case Study – Ivyline

Established in 1976 Ivyline have become the trusted partner for retailers. Ivyline are based in Coventry, UK and import and...

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TXM Lean Case Study – Earlee Products

Learning the Recipe for Streamlining Food Processing Earlee Products has been creating ingredients and processing food products...

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TXM Lean Case Study – Ferguson Plarre Bakehouses

Ferguson Plarre baker creating one of their signature cakes. The Challenge Ferguson Plarre Bakehouses is a family owned and...

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TXM Lean Case Study – EGR North America

EGR Group called upon TXM's services to help drive revenue growth by reducing work in progress and driving lead time from...

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TXM Lean Case Study – Hazchem Safety

Hazchem Safety in Brackley are the UK's leading supplier of safety clothing and equipment for the transport and handling...

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TXM Lean Case Study – Broadfix

TXM helped Broadfix achieve a 25% reduction in inventory and their backorders have fallen by 80% all whilst using their existing...

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TXM Lean Case Study – DMG Mori China

The Challenge DMG Mori is one of the largest machine tools builders in the world. Like many manufacturers in China, DMG Mori...

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TXM Lean Case Study – Due Diligence for Private Equity Firm

The Challenge Our client was a leading Private Equity firm looking to acquire a manufacturer of capital equipment. The target...

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TXM Lean Case Study – Reduced Lead Time & Increased Competitiveness

The Challenge Our client is a leading precision engineering company focused on the defence and aerospace sectors. Their...

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TXM Lean Case Study – Lean Production System Enables Manufacturer to Double Revenue

TXM helped this truck parts manufacturer double revenue after the 2008 GFC. Read how a Lean Production System was implemented...

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TXM Lean Case Study – Lean Transformation in Oil Production

The Challenge Our client is an oil industry joint venture between a leading oil production state and a global oil major....

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TXM Lean Case Study – Improving Supply Chain Performance in Paint Manufacturing

TXM was tasked with reducing inventory and increase on-time in full delivery by improving supply chain management and implementing...

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TXM Lean Case Study – Reduction of Inventory and Cost for Mining Equipment Overhaul

The Challenge Our client was a long established precision engineering company engaged in the maintenance repair and equipment...

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TXM Lean Case Study – Production Outsourcing Project Management

The Challenge Our client was a major global high technology manufacturer. Their operation was highly vertically integrated...

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TXM Lean Case Study – Regional Lean Supply Chain Development

The Challenge Our client’s plant in China produces a limited range of products in high volumes for the Chinese market....

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TXM Lean Case Study – Multi Site Packaging Supplier Lean Transformation

The Challenge Our client is the leading supplier of packaging to global electronics manufacturers and subcontractors who...

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TXM Lean Case Study – Reducing Lead Time by 60%

The Challenge Our client is a global coatings manufacturer. Their Guangzhou operation produces a range of high-quality colour...

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TXM Lean Case Study – Value Stream Mapping to Drive Transformation

The Challenge Sony Chemicals is a leading manufacturer of LCD touch screens displays for mobile phones, cameras and other...

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Green Manufacturing Case Study in Lean Manufacturing: Automotive Green Plant

The Challenge This lean manufacturing case study focuses on a new green plant. The client, Futuris is a global leading manufacturer...

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TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge

The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales grew...

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TXM Lean Case Study – Funwick Manufacturing Lean Improvements

The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for global...

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TXM Lean Case Study – Global Pneumatic Manufacturer

The Challenge Our client is a worldwide leader in automation technology, its Jinan plant located in north of China, includes...

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TXM Lean Case Study – Improve IT help desk support processes through Lean Implementation

The Challenge Our client is a world leading health technology company focused on improving people’s health and enabling...

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TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer

The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical...

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TXM Lean Case Study – Lean Supplier Development

The Challenge Our client is a leading supplier of everyday brands in Oceania, with products ranging from footwear, home wear,...

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TXM Lean Case Study – Business Process Optimisation

The Challenge Our client is a world-leading solution provider of steel belts and processing systems. Our client success focused...

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TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer

The Challenge Our client Shanghai plant has operated for more than 20 years with an enormous range of products using a complex...

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TXM Lean Case Study – Increasing Sales Growth by 100% for SME

The Challenge The popularity of our client’s products presented opportunities for them to expand their market in Australia...

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TXM Lean Case Study – OEE Improvement in Pharmaceuticals

THE CHALLENGE Our client is a leading global pharmaceutical manufacturer. A key line produces a terminally sterilised liquid...

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Henry Technologies: the Lean Warehouse

How do you implement Lean in a Warehouse? This case study video explains how Lean warehouse processes were implemented at...

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TXM Lean Case Study – Olex Cables Lean Sales Office

Lean is famous for the results it delivers on the factory floor, but the Lean approach can deliver equal results in the office....

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TXM Lean Case Study – ATCO Structures and Logistics

Applying Lean principles right from the start of a new facility maximises the benefits. In this case study video, the TXM...

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S & A Stairs: Lean Manufacturing Applied to Customised Staircases

In this lean case study video, Slattery and Acquroff Director, Rob Beard explains how Lean has really streamlined their business...

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Ronson Gears – Lean in a Machine Shop

Implementing lean in a machine shop is challenging. In a jobbing shop every day presents a new range of products to be manufactured,...

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TXM Lean Case Study – Alimak Hek Sees Reduced Lead Times

Alimak Hek is a world leader in the supply of material and personnel lifts for the construction industry. In Australia, Alimak...

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TXM Lean Case Study – Managing Lean Office Processes with Colour Coding

We know how important visual management and colour coding are in our Lean Enterprise. Once implemented, it allows our team...

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TXM Lean Case Study – Ambitious Growth at CTCI Waterloo

THE CHALLENGE CTCI Waterloo, in Bathurst, NSW is a specialist in partitioning, particularly for wet areas such as bathroom...

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TXM Lean Case Study – Sykes Racing – Customised Lean Manufacturing

Sykes Racing Lean Case Study is one of the the most ambitious lean transformation TXM has ever been involved in. In this...

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TXM Lean Case Study – MacNaught Lean Manufacturing Transformation

Read this case study to learn how MacNaught a manufacturer complex engineered lubrication products for global markets achieved...

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TXM Lean Case Study – Ferguson Plarre Bakehouses Interview

Ferguson Plarre is a major industrial bakery supplying quality cakes and pastries fresh daily to a chain of over 50 retail...

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TXM Lean Case Study – Lean Manufacturing in the Beverage Industry – Juicy Isle

The Challenge Juicy Isle employee checking the bottling line for issues. Tasmanian juice company, Juicy Isle acquired two...

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TXM Lean Case Study – Roband Food Service Equipment

In this Lean Plant Layout Case Study learn how a new Lean Layout designed with TXM lead to major improvements for food...

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TXM Lean Case Study – Branach Manufacturing

Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). Branach...

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TXM Lean Case Study – Lean Sales – Beechworth Bakery

The Beechworth Bakery is a major tourist destination serving over 1 million customers per year with a wide range of cakes,...

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TXM Lean Case Study – Streamlining Accounting Processes

TXM worked with a Global Technology company to use Lean Business Process approaches to streamline end of month accounting...

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TXM Lean Case Study – Lean Transformation – Schutz Australia

The Challenge SCHÜTZ DSL is a respected leader in reuseable industrial packaging throughout Australia and South East Asia....

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TXM Lean Case Study – Daily Management in Mining

Daily Management in Mining Management in mining is a hard task to accomplish well. Being able to coordinate a mining, refining,...

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TXM Lean Case Study – Customised Complex Construction Materials

Lean Manufacturing Case Study for Complex Customised Construction Materials. Covering 5S, Leader Standard Work, TPM & Solving...

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TXM Lean Case Study – Lean Transformation at a Small Manufacturer

THE CHALLENGE Following the Post-Glover acquisition in 2009 half of the business was relocated to a new site. The resistor...

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TXM Lean Case Study – Redesigned Processes at Agilent

The Challenge A global leader in sophisticated equipment for scientific applications, our client was facing major challenges....

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TXM Lean Case Study – Server Racks Australia (SRA)

Server Racks Australia decreased order lead times from 4-6 weeks to around 2 weeks. THE CHALLENGE Server Racks Australia...

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TXM Lean Case Study – Sykes Racing – An Olympic Success Story

The Challenge Back in pre-GFC 2008, world leading Rowing Boat Manufacturer, Sykes Racing was spread across several small...

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