Lean Manufacturing Case Studies - TXM Lean Solutions

Scalable Manufacturing System Implemented for Cutting Edge PFAS Chemical Decontamination Unit
What happens when you join an innovative company with an innovative product, an engaged team, and a challenge to reduce lead...
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Olam Edible Nuts – Total Productive Maintenance in Agriculture
Total Productive Maintenance was introduced at Olam Orchards across its Almond producing facilities along the Murray River...
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TXM Lean Case Study – CIVIQ Triples Output With Same Facility
CIVIQ produce high quality public use products for parks, sporting venues and all types of urban public use sapces. Employing...
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TXM Lean Case Study – Specialist Door Solutions
Specialist Door Solutions required help condensing two sites into one and reowrking their production flow. Learn how TXM...
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TXM Lean Case Study – Accelerated Productivity Program – Holleys Fine Foods
Holleys Fine Foods needed a rapid boost in productivity due to an increase in demand at their warehouse from COVID-19. Watch...
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TXM Lean Case Study – Houston’s Farms the Lean Agribusiness
TXM pioneered the application of Lean manufacturing concepts to the end-to-end process of fresh vegetable production from...
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Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer
TXM deployed an operational excellence program to increase productivity and lead times for a multinational company specialising...
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TXM Lean Case Study – Metal Fabrication Facility Development
TXM Excellence Opérationelle recently helped our client a Metal Fabrication business develop a new facility layout to help...
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TXM Lean Case Study – Ivyline
Established in 1976 Ivyline have become the trusted partner for retailers. Ivyline are based in Coventry, UK and import and...
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TXM Lean Case Study – Earlee Products
Learning the Recipe for Streamlining Food Processing Earlee Products has been creating ingredients and processing food products...
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TXM Lean Case Study – Ferguson Plarre Bakehouses
Ferguson Plarre baker creating one of their signature cakes. The Challenge Ferguson Plarre Bakehouses is a family owned and...
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TXM Lean Case Study – EGR North America
EGR Group called upon TXM's services to help drive revenue growth by reducing work in progress and driving lead time from...
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TXM Lean Case Study – Hazchem Safety
Hazchem Safety in Brackley are the UK's leading supplier of safety clothing and equipment for the transport and handling...
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TXM Lean Case Study – Broadfix
TXM helped Broadfix achieve a 25% reduction in inventory and their backorders have fallen by 80% all whilst using their existing...
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TXM Lean Case Study – DMG Mori China
The Challenge DMG Mori is one of the largest machine tools builders in the world. Like many manufacturers in China, DMG Mori...
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TXM Lean Case Study – Due Diligence for Private Equity Firm
The Challenge Our client was a leading Private Equity firm looking to acquire a manufacturer of capital equipment. The target...
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TXM Lean Case Study – Reduced Lead Time & Increased Competitiveness
The Challenge Our client is a leading precision engineering company focused on the defence and aerospace sectors. Their...
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TXM Lean Case Study – Lean Production System Enables Manufacturer to Double Revenue
TXM helped this truck parts manufacturer double revenue after the 2008 GFC. Read how a Lean Production System was implemented...
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TXM Lean Case Study – Lean Transformation in Oil Production
The Challenge Our client is an oil industry joint venture between a leading oil production state and a global oil major....
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TXM Lean Case Study – Improving Supply Chain Performance in Paint Manufacturing
TXM was tasked with reducing inventory and increase on-time in full delivery by improving supply chain management and implementing...
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TXM Lean Case Study – Reduction of Inventory and Cost for Mining Equipment Overhaul
The Challenge Our client was a long established precision engineering company engaged in the maintenance repair and equipment...
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TXM Lean Case Study – Production Outsourcing Project Management
The Challenge Our client was a major global high technology manufacturer. Their operation was highly vertically integrated...
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TXM Lean Case Study – Regional Lean Supply Chain Development
The Challenge Our client’s plant in China produces a limited range of products in high volumes for the Chinese market....
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TXM Lean Case Study – Multi Site Packaging Supplier Lean Transformation
The Challenge Our client is the leading supplier of packaging to global electronics manufacturers and subcontractors who...
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TXM Lean Case Study – Reducing Lead Time by 60%
The Challenge Our client is a global coatings manufacturer. Their Guangzhou operation produces a range of high-quality colour...
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TXM Lean Case Study – Value Stream Mapping to Drive Transformation
The Challenge Sony Chemicals is a leading manufacturer of LCD touch screens displays for mobile phones, cameras and other...
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Green Manufacturing Case Study in Lean Manufacturing: Automotive Green Plant
The Challenge This lean manufacturing case study focuses on a new green plant. The client, Futuris is a global leading manufacturer...
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TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge
The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales grew...
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TXM Lean Case Study – Funwick Manufacturing Lean Improvements
The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for global...
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TXM Lean Case Study – Global Pneumatic Manufacturer
The Challenge Our client is a worldwide leader in automation technology, its Jinan plant located in north of China, includes...
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TXM Lean Case Study – Improve IT help desk support processes through Lean Implementation
The Challenge Our client is a world leading health technology company focused on improving people’s health and enabling...
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TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer
The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical...
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TXM Lean Case Study – Lean Supplier Development
The Challenge Our client is a leading supplier of everyday brands in Oceania, with products ranging from footwear, home wear,...
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TXM Lean Case Study – Business Process Optimisation
The Challenge Our client is a world-leading solution provider of steel belts and processing systems. Our client success focused...
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TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer
The Challenge Our client Shanghai plant has operated for more than 20 years with an enormous range of products using a complex...
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TXM Lean Case Study – Increasing Sales Growth by 100% for SME
The Challenge The popularity of our client’s products presented opportunities for them to expand their market in Australia...
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TXM Lean Case Study – Lean Processes Deliver 80% Reduction in Order Lead Time
The Challenge Despite its rural location, Larnec Doors has undergone healthy growth since its inception but recently has...
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TXM Lean Case Study – OEE Improvement in Pharmaceuticals
THE CHALLENGE Our client is a leading global pharmaceutical manufacturer. A key line produces a terminally sterilised liquid...
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TXM Lean Case Study – Henry Technologies: the Lean Warehouse
How do you implement Lean in a Warehouse? This case study video explains how Lean warehouse processes were implemented at...
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TXM Lean Case Study – Olex Cables Lean Sales Office
Lean is famous for the results it delivers on the factory floor, but the Lean approach can deliver equal results in the office....
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TXM Lean Case Study – ATCO Structures and Logistics
Applying Lean principles right from the start of a new facility maximises the benefits. In this case study video, the TXM...
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TXM Lean Case Study – Slattery and Acquroff
In this lean case study video, Slattery and Acquroff Director, Rob Beard explains how Lean has really streamlined their business...
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Ronson Gears – Lean in a Machine Shop
Implementing lean in a machine shop is challenging. In a jobbing shop every day presents a new range of products to be manufactured,...
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TXM Lean Case Study – Alimak Hek Sees Reduced Lead Times
Alimak Hek is a world leader in the supply of material and personnel lifts for the construction industry. In Australia, Alimak...
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TXM Lean Case Study – Managing Lean Office Processes with Colour Coding
We know how important visual management and colour coding are in our Lean Enterprise. Once implemented, it allows our team...
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TXM Lean Case Study – Ambitious Growth at CTCI Waterloo
THE CHALLENGE CTCI Waterloo, in Bathurst, NSW is a specialist in partitioning, particularly for wet areas such as bathroom...
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TXM Lean Case Study – Sykes Racing – Customised Lean Manufacturing
Sykes Racing Lean Case Study is one of the the most ambitious lean transformation TXM has ever been involved in. In this...
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TXM Lean Case Study – MacNaught Lean Manufacturing Transformation
Read this case study to learn how MacNaught a manufacturer complex engineered lubrication products for global markets achieved...
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TXM Lean Case Study – Ferguson Plarre Bakehouses Interview
Ferguson Plarre is a major industrial bakery supplying quality cakes and pastries fresh daily to a chain of over 50 retail...
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TXM Lean Case Study – Lean Manufacturing in the Beverage Industry – Juicy Isle
The Challenge Juicy Isle employee checking the bottling line for issues. Tasmanian juice company, Juicy Isle acquired two...
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TXM Lean Case Study – Roband Food Service Equipment
In this Lean Plant Layout Case Study learn how a new Lean Layout designed with TXM lead to major improvements for food...
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TXM Lean Case Study – Branach Manufacturing
Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). Branach...
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TXM Lean Case Study – Lean Sales – Beechworth Bakery
The Beechworth Bakery is a major tourist destination serving over 1 million customers per year with a wide range of cakes,...
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TXM Lean Case Study – Streamlining Accounting Processes
TXM worked with a Global Technology company to use Lean Business Process approaches to streamline end of month accounting...
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TXM Lean Case Study – Lean Transformation – Schutz Australia
The Challenge SCHÜTZ DSL is a respected leader in reuseable industrial packaging throughout Australia and South East Asia....
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TXM Lean Case Study – Daily Management in Mining
Daily Management in Mining Management in mining is a hard task to accomplish well. Being able to coordinate a mining, refining,...
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TXM Lean Case Study – Customised Complex Construction Materials
Lean Manufacturing Case Study for Complex Customised Construction Materials. Covering 5S, Leader Standard Work, TPM & Solving...
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TXM Lean Case Study – Harvest Moon – Lean Agribusiness
The Challenge Our customer is a major grower and processor of fresh vegetables. They are a major producer of cabbages, potatoes,...
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TXM Lean Case Study – Lean Transformation at a Small Manufacturer
THE CHALLENGE Following the Post-Glover acquisition in 2009 half of the business was relocated to a new site. The resistor...
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TXM Lean Case Study – Redesigned Processes at Agilent
The Challenge A global leader in sophisticated equipment for scientific applications, our client was facing major challenges....
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TXM Lean Case Study – Server Racks Australia (SRA)
Server Racks Australia decreased order lead times from 4-6 weeks to around 2 weeks. THE CHALLENGE Server Racks Australia...
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TXM Lean Case Study – Sykes Racing – An Olympic Success Story
The Challenge Back in pre-GFC 2008, world leading Rowing Boat Manufacturer, Sykes Racing was spread across several small...
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