Lean Maintenance

Olam Edible Nuts – Total Productive Maintenance in Agriculture
Total Productive Maintenance was introduced at Olam Orchards across its Almond producing facilities along the Murray River...
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TXM Lean Case Study – Reduction of Inventory and Cost for Mining Equipment Overhaul
The Challenge Our client was a long established precision engineering company engaged in the maintenance repair and equipment...
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TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer
The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical...
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Are you in manufacturing and looking for a way to revamp your business? If yes, you’ll be amazed at the possibilities that lean manufacturing can offer you. From reducing lead time to maximising production, minimising waste, reducing inventory, the proper lean principles can streamline every business operation for manufacturers.

At TXM Lean Solutions, you are sure to get the best solution for any and every issue you might have about maintenance. We’ve successfully delivered the best lean manufacturing solutions to our clients in the United Kingdom, Canada, USA, Australia, China, France and other parts across Europe for over 400 years.

Our work in lean manufacturing technology is undisputed, as our customers ascertain from various case studies. You can trust us to do the job done.

Lean Maintenance Case Studies

We offer lean manufacturing solutions across a wide range of services to ensure your business runs smoothly. Here are 3 lean maintenance case studies from some of our clients:

Olam Orchards, Murray River, NSW/VIC, Australia

Olam was facing a challenge with recurring equipment breakdowns in the peak of harvest. There was no prompt and regular maintenance system in place, which ended up costing the world’s biggest almond producer a lot in terms of maintaining and repairing equipment.

Upon contacting TXM and implementing our 5S, maintenance costs reduced significantly, workshops were safer, more effective, and more productive.

A Maintenance Repair and Equipment Overhaul (MRO), USA

TXM was involved in acquiring the above client by a major US Private Equity company, which was looking to identify expansion opportunities before committing to buy. TXM introduced and applied Manufacturing Agility Process and 5S that transformed operational performance. In less than 12 months:

Inventory was down 35%.
Lead time was reduced by 40%.
Production rose over 15%, and
Damages were reduced by 21%.

PVC Floor Manufacturer, Changshu, China

Our client was facing a dust challenge in the production area of their Changshu plant. There was a need for prompt maintenance reforms. TXM implemented Autonomous Maintenance, Planned Maintenance, and Focused Improvement, which resulted in easier and prompt inspection, improved employee health, thus productivity, and a workable maintenance plan and spare parts system.

We Are Glad To Handle Your Lean Maintenance Needs and Transform Your Business

From the cases above, it’s evident that lean principles can help with all your maintenance requirements, provided you get the right lean solutions provider.

At TXM Lean Solutions, we are dedicated to providing the best to our clients. Our work across all industries, including agriculture and construction, speaks for itself. Please don’t hesitate to contact us today for the best lean maintenance solutions.