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TXM Revolutionises BPH Attachments: Transforming Operations for Streamlined Excellence
Transform your operations with TXM. Find out how BPH Attachments improved information flow and product distribution.…
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Easy Access: Reaching New Heights
Watch the interview with Easy Access's Managing Director Jeff Wearmouth about the successful lean implementation underta…
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Tasting the Success of Operational Excellence: Poppy’s Chocolate
Established with a passion for indulgent treats, Poppy's Chocolate has become synonymous with high-quality ingredients, …
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Optimising Lead Times and Demand Forecasting with a Redesigned Layout
AMIA partnered with TXM to redesign their layout to help reduce lead times and improve their demand forecasting. Read ho…
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Driving Cultural Change Through the Optimal Transfer of Information & Materials
SCD Remanufactured Vehicles contacted us to help drive cultural change in the business from taking order to delivery of …
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Modular Bathrooms Built On the Foundations of Operational Excellence
Interpod are Australia's leading modular bathroom builder supplying to major property developers across Australia. Inter…
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Larnec Doors: Lean Processes Deliver 80% Reduction in Order Lead Time
Despite its rural location, Larnec Doors has undergone healthy growth since its inception but recently has come under pr…
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TXM Lean Case Study – Specialist Door Solutions
Specialist Door Solutions required help condensing two sites into one and reowrking their production flow. Learn how TXM…
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Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer
TXM deployed an operational excellence program to increase productivity and lead times for a multinational company speci…
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TXM Lean Case Study – Metal Fabrication Facility Development
TXM Excellence Opérationelle recently helped our client a Metal Fabrication business develop a new facility layout to h…
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TXM Lean Case Study – Earlee Products
Learning the Recipe for Streamlining Food Processing Earlee Products has been creating ingredients and processing food p…
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TXM Lean Case Study – Ferguson Plarre Bakehouses
Ferguson Plarre baker creating one of their signature cakes. The Challenge Ferguson Plarre Bakehouses is a family owned …
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TXM Lean Case Study – EGR North America
EGR Group called upon TXM's services to help drive revenue growth by reducing work in progress and driving lead time fro…
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TXM Lean Case Study – Broadfix
TXM helped Broadfix achieve a 25% reduction in inventory and their backorders have fallen by 80% all whilst using their …
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TXM Lean Case Study – DMG Mori China
The Challenge DMG Mori is one of the largest machine tools builders in the world. Like many manufacturers in China, DMG …
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TXM Lean Case Study – Due Diligence for Private Equity Firm
The Challenge Our client was a leading Private Equity firm looking to acquire a manufacturer of capital equipment. The t…
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TXM Lean Case Study – Reduced Lead Time & Increased Competitiveness
The Challenge Our client is a leading precision engineering company focused on the defence and aerospace sectors. Thei…
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TXM Lean Case Study – Lean Production System Enables Manufacturer to Double Revenue
TXM helped this truck parts manufacturer double revenue after the 2008 GFC. Read how a Lean Production System was implem…
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TXM Lean Case Study – Multi Site Packaging Supplier Lean Transformation
TXM Lean Case Study – Multi Site Packaging Supplier Lean Transformation The Challenge Our client is the leading suppli…
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TXM Lean Case Study – Reducing Lead Time by 60%
TXM Lean Case Study – Reducing Lead Time by 60% The Challenge Our client is a global coatings manufacturer. Their …
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TXM Lean Case Study – Value Stream Mapping to Drive Transformation
The Challenge Sony Chemicals is a leading manufacturer of LCD touch screens displays for mobile phones, cameras and othe…
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TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge
The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales gre…
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TXM Lean Case Study – Funwick Manufacturing Lean Improvements
The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for g…
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TXM Lean Case Study – Global Pneumatic Manufacturer
The Challenge Our client is a worldwide leader in automation technology, its Jinan plant located in north of China, incl…
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TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer
The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical…
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TXM Lean Case Study – Lean Supplier Development
The Challenge Our client is a leading supplier of everyday brands in Oceania, with products ranging from footwear, home …
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TXM Lean Case Study – Business Process Optimisation
The Challenge Our client is a world-leading solution provider of steel belts and processing systems. Our client success …
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TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer
Our client's Shanghai plant has operated for more than 20 years with an enormous range of products using a complex proce…
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TXM Lean Case Study – Increasing Sales Growth by 100% for SME
Branach Manufacturing Case Study: How to Stay One Step Ahead of the Competition Branach Manufacturing is perhaps the bes…
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OEE Improvement in Pharmaceuticals Case Study
THE CHALLENGE Our client is a leading global pharmaceutical manufacturer. A key line produces a terminally sterilised li…
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TXM Lean Case Study – ATCO Structures and Logistics
Applying Lean principles right from the start of a new facility maximises the benefits. In this case study video, the TX…
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S & A Stairs: Lean Manufacturing Applied to Customised Staircases
In this lean case study video, Slattery and Acquroff Director, Rob Beard explains how Lean has really streamlined their …
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Ronson Gears – Lean in a Machine Shop
Implementing lean in a machine shop is challenging. In a jobbing shop every day presents a new range of products to be m…
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TXM Lean Case Study – Ambitious Growth at CTCI Waterloo
THE CHALLENGE CTCI Waterloo, in Bathurst, NSW is a specialist in partitioning, particularly for wet areas such as bathro…
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TXM Lean Case Study – MacNaught Lean Manufacturing Transformation
Read this case study to learn how MacNaught a manufacturer complex engineered lubrication products for global markets ac…
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TXM Lean Case Study – Ferguson Plarre Bakehouses Interview
Ferguson Plarre is a major industrial bakery supplying quality cakes and pastries fresh daily to a chain of over 50 reta…
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TXM Lean Case Study – Lean Manufacturing in the Beverage Industry – Juicy Isle
The Challenge Juicy Isle employee checking the bottling line for issues. Tasmanian juice company, Juicy Isle acquired tw…
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TXM Lean Case Study – Roband Food Service Equipment
TXM Lean Case Study – Roband Food Service Equipment In this Lean Plant Layout Case Study learn how a new Lean Layout…
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TXM Lean Case Study – Branach Manufacturing
Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). …
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TXM Lean Case Study – Lean Transformation – Schutz Australia
TXM Lean Case Study – Lean Transformation – Schutz Australia The Challenge SCHÜTZ DSL is a respected leader in reu…
Case Studies: Lean Manufacturing Case Studies
Lean manufacturing is a management system that has been around since the 1980s. Developed by the Toyota Motor Corporation, businesses across several sectors have adopted this management system to cut operation costs and increase revenue.
Lean manufacturing case studies show how we have helped manufacturers solve production issues and reduce lead time.
Today’s world moves fast. Extensive technological advancements and the internet of things have enabled customers to access goods and services with a single click or swipe. Manufacturers need to streamline and optimize operations to reduce lead time so that goods reach customers when they need them.
Lean manufacturing prioritizes reducing lead time. Manufacturers can achieve this by implementing agile and flexible processes to minimize waste. Design an efficient factory layout to eliminate waste of inventory, labour, and energy and also reduce time spent by employees in motion.
The 5 Lean Manufacturing Principles
These five principles are essential to your business’s lean and profitable operation.
- Elimination of elements that do not add value to the process of customer satisfaction
- Implementation of long-term quality management systems to reduce reliance on quality control and production issues
- Proper knowledge documentation and standard working instructions to follow through every shift
- Lean manufacturing encourages continuous improvement of operational processes and standards to achieve higher efficiencies.
- Lean leadership encourages respect for people and supports continuous personal improvement.
We do not have to tell it all; our lean manufacturing case studies speak for our abilities. We have helped so many manufacturers achieve production efficiencies they thought were not achievable. Your situation is not unique. See how TXN has helped other manufacturers with the same problems.
You will have several lean jargon terms to navigate when starting your lean journey. It can be challenging to understand every word you encounter for the first time. Grab this free glossary and escape the jargon: https://go.txm.com/lean-manufacturing-glossary