US P: +1 860 281 7332
  • Stay up to date with TXM
  • Store
  • English
TXM Lean Solutions
  • For Your Industry
  • Our Solutions
  • Learn About Lean
  • About Us
  • Contact Us

News

  • TXM Lean Solutions UK Welcomes Gary Duncan as Senior Consultant
  • Manufacturing
  • Supply Chain and Distribution
  • Resources
  • Service
  • Small + Medium Enterprise
  • Food and Agribusiness
  • Private Equity and Fund Managers
  • Lean Manufacturing
  • Facility Layout
  • Continuous Improvement
  • Operational Excellence
  • Industry 4.0
  • Lean Leadership
  • Supply Chain Management
  • Problem Solving
  • Practical 5S
  • Accelerated Productivity Programme
  • Lean Methodology
  • Lean Articles
  • Case Studies
  • Videos
  • Blog
  • TXM Consulting FAQs
  • TXM Training FAQs
  • TXM Training
  • TXM Television
  • Our People
  • Australia
  • Canada
  • China
  • France
  • New Zealand
  • UK
  • USA
  • News
  • Store
  • Australia
  • New Zealand
  • USA
  • UK
  • Canada
  • Europe
  • China

Industrial Products

TXM Lean Solutions > Case Studies > Industry > Industrial Products
  • Industry
    • Automotive & Recreational Vehicles
    • Chemicals & Coatings
    • Construction
      • Modular Buildings
    • Defence & Aerospace
    • Food & Beverage
    • Health Care
    • High Tech Manufacturing
    • Industrial Products
    • Metal Processing
    • Packaging
    • Pharmaceuticals
    • Private Equity
    • Resources
    • Services
    • Supply Chain Distribution
    • Textiles Garments & Homewares
    • Tools & Hardware
  • Solution
    • 5S
    • Lean Facility Layout
    • Lean Leadership
    • Lean Maintenance
    • Lean Management
    • Lean Manufacturing
    • Lean Office
    • Lean Problem Solving
    • Lean Sales
    • Lean Supply Chain
    • Visual Management
  • Location
    • Asia
    • Australia
    • Canada
    • China
    • Europe
    • France
    • NZ
    • UK
    • USA
  • Media
    • Article
    • Video

  • TXM Deliver Costs Savings and Reduced Lead Times for Tracerco Ltd

    Tracerco is a world-leading industrial technology company. They asked TXM for help increasing the efficiency from quotation...

    Read More

  • Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer

    TXM deployed an operational excellence program to increase productivity and lead times for a multinational company specialising...

    Read More

  • TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge

    The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales grew...

    Read More

  • TXM Lean Case Study – Funwick Manufacturing Lean Improvements

    The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for global...

    Read More

  • TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer

    The Challenge Our client Shanghai plant has operated for more than 20 years with an enormous range of products using a complex...

    Read More

  • Henry Technologies: the Lean Warehouse

    How do you implement Lean in a Warehouse? This case study video explains how Lean warehouse processes were implemented at...

    Read More

  • TXM Lean Case Study – Olex Cables Lean Sales Office

    Lean is famous for the results it delivers on the factory floor, but the Lean approach can deliver equal results in the office....

    Read More

  • TXM Lean Case Study – Branach Manufacturing

    Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). Branach...

    Read More

  • TXM Lean Case Study – Lean Transformation – Schutz Australia

    The Challenge SCHÜTZ DSL is a respected leader in reuseable industrial packaging throughout Australia and South East Asia....

    Read More

  • TXM Lean Case Study – Lean Transformation at a Small Manufacturer

    THE CHALLENGE Following the Post-Glover acquisition in 2009 half of the business was relocated to a new site. The resistor...

    Read More

  • TXM Lean Case Study – Server Racks Australia (SRA)

    Server Racks Australia decreased order lead times from 4-6 weeks to around 2 weeks. THE CHALLENGE Server Racks Australia...

    Read More

Lean Manufacturing Industrial Products Case Studies

Our Lean Manufacturing Industrial Products examples span various industries, but here are just a few. One is a client based in Kunshan, China, a successful manufacturing company specializing in high-quality products like metal parts, automotive parts, and fire extinguishers for the global market.

The challenge is that the company was experiencing a lot of pressure in lead time and cost from competitors and clients. Our input was to implement a Lean Solution at the fire extinguisher factory to bring significant financial changes to the company. Working with the company’s management, TXM mapped the current state of crucial product streams in the manufacturing plants for a clear workflow.

TXM’s Lean Manufacturing Industrial Products Results

Within ten years of applying our Lean Solution, our client was able to establish a mature manufacturing system. The production line is leveled, with a continuous flow that dramatically improves efficiency. The client has been in a better position to win more orders in the global market, thanks to the A3 plan that includes:

  • Lean layout for material and product flow
  • Continuous flow to allow assembly processes flows leading to 1-day lead time
  • Quick changeover for a reduction of the setup time by at least 50%
  • Pull system for improved production efficiency
  • Lean daily leadership process for visual management, daily routine tasks, and problem-solving

Contact TXM Lean Solutions for Lean Manufacturing Industrial Solutions

TXM is the home for lean manufacturing solutions to improve production efficiency and sales. Contact us to find out how we can help your business. Did you know that TXM is also present in the UK? Visit https://txm.com/uk/ to explore our Lean Solutions and schedule and consultation.

Practical Lean Solutions Customized for Your Business

TXM Lean Solutions provides Lean Solutions for businesses in many aspects of their operations. Our offerings range from Lean Manufacturing to Lean Leadership, Practical 5S, Lean Sales, Lean Transformation, Lean Facility Layout, and Lean Problem Solving. In Lean Manufacturing Solutions, we have a subcategory of Lean Manufacturing Industrial Products, and here are some case studies to prove the results.

Read more...

LATEST NEWS

  • TXM Lean Solutions UK Welcomes Gary Duncan as Senior Consultant
  • TXM Participating Australian Manufacturing Week 2023
  • David Allen Joins TXM New Zealand as Senior Consultant

FROM THE BLOG

  • 5 Key Principles of Lean Manufacturing
  • When Investment in Technology Makes Sense – And When it Doesn’t
  • Lean Content For Your Viewing

STAY CONNECTED

Copyright 2023 TXM Lean Solutions Pty Ltd

Privacy Policy
Achieve your vision with TXM Lean Solutions. Leading International Lean Consultants delivering sustainable business transformation with innovative application of Lean Thinking.