Case Studies Archives

TXM Lean Case Study – Value Stream Mapping to Drive Transformation

The Challenge Sony Chemicals is a leading manufacturer of LCD touch screens displays for mobile phones, cameras and othe…
Green Manufacturing Case Study in Lean Manufacturing: Automotive Green Plant

The Challenge This case study on Lean Manufacturing focuses on a new green plant. The client, Futuris is a global leadin…
TXM Lean Case Study – Implementing Lean to Meet the Challenge of Sales Surge

The Challenge Taizhou Henry Technologies is a leading manufacturer of industrial refrigeration components. Its sales gre…
TXM Lean Case Study – Funwick Manufacturing Lean Improvements

The Challenge Funwick Manufacturing is a successful private company focused on manufacturing high quality products for g…
TXM Lean Case Study – Global Pneumatic Manufacturer

The Challenge Our client is a worldwide leader in automation technology, its Jinan plant located in north of China, incl…
TXM Lean Case Study – Improve IT help desk support processes through Lean Implementation

The Challenge Our client is a world leading health technology company focused on improving people’s health and ena…
TXM Lean Case Study – Implementation of TPM for a PVC Floor Manufacturer

The Challenge Our client is a global leading indoor PVC floor manufacturer. The reliability of the equipment is critical…
TXM Lean Case Study – Lean Supplier Development

The Challenge Our client is a leading supplier of everyday brands in Oceania, with products ranging from footwear, home …
TXM Lean Case Study – Business Process Optimisation

The Challenge Our client is a world-leading solution provider of steel belts and processing systems. Our client success …
TXM Lean Case Study – Lean Transformation for Abrasives Manufacturer

Our client's Shanghai plant has operated for more than 20 years with an enormous range of products using a complex proce…
TXM Lean Case Study – Increasing Sales Growth by 100% for SME

The Challenge The popularity of our client’s products presented opportunities for them to expand their market in Austr…
OEE Improvement in Pharmaceuticals Case Study

THE CHALLENGE Our client is a leading global pharmaceutical manufacturer. A key line produces a terminally sterilised li…
Rosebank Engineering Consolidates its Operations in Melbourne with New Ultra Precision Machining Centre

Rosebank Engineering Consolidates its Operations in Melbourne with New Ultra Precision Machining Centre THE CHALLENGE Ro…
Henry Technologies: the Lean Warehouse

How do you implement Lean in a Warehouse? This case study video explains how Lean warehouse processes were implemented a…
TXM Lean Case Study – Olex Cables Lean Sales Office

Lean is famous for the results it delivers on the factory floor, but the Lean approach can deliver equal results in the …
TXM Lean Case Study – ATCO Structures and Logistics

Applying Lean principles right from the start of a new facility maximises the benefits. In this case study video, the TX…
S & A Stairs: Lean Manufacturing Applied to Customised Staircases

In this lean case study video, Slattery and Acquroff Director, Rob Beard explains how Lean has really streamlined their …
Ronson Gears – Lean in a Machine Shop

Implementing lean in a machine shop is challenging. In a jobbing shop every day presents a new range of products to be m…
TXM Lean Case Study – Alimak Hek Sees Reduced Lead Times

Alimak Hek is a world leader in the supply of material and personnel lifts for the construction industry. In Australia, …
TXM Lean Case Study – Managing Lean Office Processes with Colour Coding

We know how important visual management and colour coding are in our Lean Enterprise. Once implemented, it allows our te…
TXM Lean Case Study – Ambitious Growth at CTCI Waterloo

THE CHALLENGE CTCI Waterloo, in Bathurst, NSW is a specialist in partitioning, particularly for wet areas such as bathro…
TXM Lean Case Study – Sykes Racing – Customised Lean Manufacturing

Sykes Racing Lean Case Study is one of the the most ambitious lean transformation TXM has ever been involved in. In thi…
TXM Lean Case Study – MacNaught Lean Manufacturing Transformation

Read this case study to learn how MacNaught a manufacturer complex engineered lubrication products for global markets ac…
TXM Lean Case Study – Ferguson Plarre Bakehouses Interview

Ferguson Plarre is a major industrial bakery supplying quality cakes and pastries fresh daily to a chain of over 50 reta…
TXM Lean Case Study – Lean Manufacturing in the Beverage Industry – Juicy Isle

The Challenge Juicy Isle employee checking the bottling line for issues. Tasmanian juice company, Juicy Isle acquired tw…
TXM Lean Case Study – Roband Food Service Equipment

TXM Lean Case Study – Roband Food Service Equipment In this Lean Plant Layout Case Study learn how a new Lean Layout…
TXM Lean Case Study – Branach Manufacturing

Branach Manufacturing is perhaps the best Lean Transformation we have seen in a Small or Medium Sized Enterprise (SME). …
TXM Lean Case Study – Lean Sales – Beechworth Bakery

The Beechworth Bakery is a major tourist destination serving over 1 million customers per year with a wide range of cake…
TXM Lean Case Study – Streamlining Accounting Processes

TXM worked with a Global Technology company to use Lean Business Process approaches to streamline end of month accountin…
TXM Lean Case Study – Lean Transformation – Schutz Australia

TXM Lean Case Study – Lean Transformation – Schutz Australia The Challenge SCHÜTZ DSL is a respected leader in reu…
TXM Lean Case Study – Daily Management in Mining

Daily Management in Mining Management in mining is a hard task to accomplish well. Being able to coordinate a mining, re…
TXM Lean Case Study – Customised Complex Construction Materials

Lean Manufacturing Case Study for Complex Customised Construction Materials. Covering 5S, Leader Standard Work, TPM & So…
TXM Lean Case Study – Lean Transformation at a Small Manufacturer

THE CHALLENGE Following the Post-Glover acquisition in 2009 half of the business was relocated to a new site. The resist…
TXM Lean Case Study – Redesigned Processes at Agilent

TXM Lean Case Study – Redesigned Processes at Agilent The Challenge A global leader in sophisticated equipment for sci…
TXM Lean Case Study – Server Racks Australia (SRA)

Server Racks Australia decreased order lead times from 4-6 weeks to around 2 weeks. THE CHALLENGE Server Racks Australia…
TXM Lean Case Study – Sykes Racing – An Olympic Success Story

The Challenge Back in pre-GFC 2008, world leading Rowing Boat Manufacturer, Sykes Racing was spread across several small…

Lean Manufacturing Case Studies – How TXM has Helped Companies Improve Efficiency

If you want ways to lower your production costs without compromising quality, the TXM Lean manufacturing consulting services offer a path to success. The TXM team understands the details of industrial engineering and how they relate to lean manufacturing. We use this knowledge to design customized and comprehensive solutions to meet your business needs.

TXM’s consulting team consists of experts with years of experience in Lean manufacturing, the world’s most successful business process improvement system. We help you eliminate waste, deliver value for customers, and unlock your business’ full potential.

Examples of Lean Manufacturing in Action

We have completed dozens of Lean consultancy projects, from single factory layouts to multi-site, large-scale business transformations in the US and other countries like Canada and the UK. TXM offered support as the following businesses learned to implement new ideas and apply their new Lean skills:

Server Racks Australia: TXM implemented Value Stream Mapping to resolve bottlenecks in the company’s production processes.
Laminex: The company implemented Visual Management Boards, Value Stream Mapping, and Standard Work to transform its operational culture and improve performance.
Agilent: Redesigned workflows and streamlined processes to make the company more efficient and competitive.
Branach Manufacturing: TXM helped Branach Manufacturing to identify and fix process inefficiencies.
MacNaught: The company implemented 5S and Kanban, among other Lean tools, with TXM guidance

These are just a few Lean Manufacturing Case Studies of organizations that wanted to increase their returns and get lasting results in the face of fierce competition. TXM’s experienced consultants helped them develop Lean projects to transform their businesses and reduce Work In Progress inventory and waste. We can do the same for your business.

Do you want to improve plant layout, improve workflow, reduce waste, improve operational efficiency and reduce noise like the Lean manufacturing examples above? Contact TXM now for innovative Lean solutions.