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PTE Hydraulics: Reduced Lead Times and WIP with Lean Manufacturing
PTE Hydraulics, a Queensland-based manufacturer of hydraulic components, partnered with TXM to implement lean manufactur…
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Hodge Industries: Achieving Operational Excellence Through Lean Thinking
Discover how Hodge Industries improved coordination, cut lead times, and boosted efficiency through Lean manufacturing w…
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Reducing Lead Times in Tiny House Manufacturing: The Aussie Tiny Houses Success Story
Discover how Aussie Tiny Houses reduced lead times by 37%, double output, and transform operations from construction to …
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Process Improvement Success: How Price’s Fabrication Increased Profit
Learn how the WA Fabrication Company, Price’s Fabrication + Steel, addresses growth challenges with innovative solutio…
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Carving a Path to Efficiency: HGH Granite
Discover how HGH Granite, a leader in custom stonework, transformed operations with TXM Lean Solutions, reducing defects…
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Prime Fluid Management Boosts Operational Efficiency and Quality
Discover how Prime Fluid Management, a leading New Zealand-based supplier of pumps and services, enhanced operational ef…
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TXM Revolutionises BPH Attachments: Transforming Operations for Streamlined Excellence
Transform your operations with TXM. Find out how BPH Attachments improved information flow and product distribution.…
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The Blueprint for Success at eKitchens: U-Cell Layout Design and Production Flow
Based in Western Australia eKitchens specialise in providing custom-made kitchen cabinets, benchtops, and other kitchen-…
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Easy Access: Reaching New Heights
Watch the interview with Easy Access's Managing Director Jeff Wearmouth about the successful lean implementation underta…
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Tasting the Success of Operational Excellence: Poppy’s Chocolate
Established with a passion for indulgent treats, Poppy's Chocolate has become synonymous with high-quality ingredients, …
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Optimising Lead Times and Demand Forecasting with a Redesigned Layout
AMIA partnered with TXM to redesign their layout to help reduce lead times and improve their demand forecasting. Read ho…
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New Facility Layout Improves Operational Efficiency at Edison & Day
TXM were called to help improve the operational efficiency at Edison and Day and eliminate the backlog of orders whilst …
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Driving Cultural Change Through the Optimal Transfer of Information & Materials
SCD Remanufactured Vehicles contacted us to help drive cultural change in the business from taking order to delivery of …
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TXM Lean Case Study – Harvest Moon – Lean Agribusiness
Planting the Seeds of Operational Excellence The Challenge Our customer is a major grower and processor of fresh …
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Interpod: Modular Bathrooms Built On the Foundations of Operational Excellence
Interpod are Australia's leading modular bathroom builder supplying to major property developers across Australia. Inter…
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TXM Deliver Costs Savings and Reduced Lead Times for Tracerco Ltd
Tracerco is a world-leading industrial technology company. They asked TXM for help increasing the efficiency from quotat…
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Operations Optimization at ICO Bath Leads to Record Sales Growth
TXM North America were tasked to help ICO Bath optimize operations through the application of Lean Thinking. At a site v…
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Building the Optimal Warehouse Layout Drives Increased Output
TXM Lean Solutions UK were contacted by STS Ltd to create an optimal warehouse layout that would complement their busine…
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Optimising Production Processes Ensures Consistent Manufacturing Output Increases
Optimising production processes help Truma UK meet predicted demand for a line of caravan moving systems and accessories…
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Scalable Manufacturing System Implemented for Cutting Edge PFAS Chemical Decontamination Unit
What happens when you join an innovative company with an innovative product, an engaged team, and a challenge to reduce …
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Olam Edible Nuts – Total Productive Maintenance in Agriculture
Total Productive Maintenance was introduced at Olam Orchards across its Almond producing facilities along the Murray Riv…
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TXM Lean Case Study – CIVIQ Triples Output With Same Facility
CIVIQ produce high quality public use products for parks, sporting venues and all types of urban public use sapces. Empl…
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Larnec Doors: Lean Processes Deliver 80% Reduction in Order Lead Time
Despite its rural location, Larnec Doors has undergone healthy growth since its inception but recently has come under pr…
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TXM Lean Case Study – Specialist Door Solutions
Specialist Door Solutions required help condensing two sites into one and reowrking their production flow. Learn how TXM…
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TXM Lean Case Study – Houston’s Farms the Lean Agribusiness
TXM pioneered the application of Lean manufacturing concepts to the end-to-end process of fresh vegetable production fro…
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Operational Excellence Program Deployment for a Low Volume, Highly Customised Manufacturer
TXM deployed an operational excellence program to increase productivity and lead times for a multinational company speci…
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TXM Lean Case Study – Metal Fabrication Facility Development
TXM Excellence Opérationelle recently helped our client a Metal Fabrication business develop a new facility layout to h…
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TXM Lean Case Study – Ivyline
Established in 1976 Ivyline have become the trusted partner for retailers. Ivyline are based in Coventry, UK and import …
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TXM Lean Case Study – Earlee Products
Learning the Recipe for Streamlining Food Processing Earlee Products has been creating ingredients and processing food p…
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TXM Lean Case Study – Ferguson Plarre Bakehouses
The Challenge Ferguson Plarre Bakehouses is a family owned and operated bakery business based in Melbourne, Australia. T…
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TXM Lean Case Study – EGR North America
EGR Group called upon TXM's services to help drive revenue growth by reducing work in progress and driving lead time fro…
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TXM Lean Case Study – Hazchem Safety
Hazchem Safety in Brackley are the UK's leading supplier of safety clothing and equipment for the transport and handling…
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TXM Lean Case Study – Broadfix
TXM helped Broadfix achieve a 25% reduction in inventory and their backorders have fallen by 80% all whilst using their …
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TXM Lean Case Study – DMG Mori China
The Challenge DMG Mori is one of the largest machine tools builders in the world. Like many manufacturers in China, DMG …
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TXM Lean Case Study – Due Diligence for Private Equity Firm
The Challenge Our client was a leading Private Equity firm looking to acquire a manufacturer of capital equipment. The t…
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TXM Lean Case Study – Reduced Lead Time & Increased Competitiveness
The Challenge Our client is a leading precision engineering company focused on the defence and aerospace sectors. Thei…
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TXM Lean Case Study – Lean Production System Enables Manufacturer to Double Revenue
TXM helped this truck parts manufacturer double revenue after the 2008 GFC. Read how a Lean Production System was implem…
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TXM Lean Case Study – Lean Transformation in Oil Production
TXM Lean Case Study – Lean Transformation in Oil Production The Challenge Our client is an oil industry joint venture …
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TXM Lean Case Study – Improving Supply Chain Performance in Paint Manufacturing
TXM was tasked with reducing inventory and increase on-time in full delivery by improving supply chain management and im…
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TXM Lean Case Study – Reduction of Inventory and Cost for Mining Equipment Overhaul
Reduction of Inventory and Cost for Mining Equipment Overhaul Long Wall Mining is a highly mechanised and effective meth…
Case Studies
Lean Manufacturing Case Studies – How TXM has Helped Companies Improve Efficiency
If you want ways to lower your production costs without compromising quality, the TXM Lean manufacturing consulting services offer a path to success. The TXM team understands the details of industrial engineering and how they relate to lean manufacturing. We use this knowledge to design customized and comprehensive solutions to meet your business needs.
TXM’s consulting team consists of experts with years of experience in Lean manufacturing, the world’s most successful business process improvement system. We help you eliminate waste, deliver value for customers, and unlock your business’ full potential.
Examples of Lean Manufacturing in Action
We have completed dozens of Lean consultancy projects, from single factory layouts to multi-site, large-scale business transformations in the US and other countries like Canada and the UK. TXM offered support as the following businesses learned to implement new ideas and apply their new Lean skills:
- Server Racks Australia: TXM implemented Value Stream Mapping to resolve bottlenecks in the company’s production processes.
- Laminex: The company implemented Visual Management Boards, Value Stream Mapping, and Standard Work to transform its operational culture and improve performance.
- Agilent: Redesigned workflows and streamlined processes to make the company more efficient and competitive.
- Branach Manufacturing: TXM helped Branach Manufacturing to identify and fix process inefficiencies.
- MacNaught: The company implemented 5S and Kanban, among other Lean tools, with TXM guidance
These are just a few Lean Manufacturing Case Studies of organizations that wanted to increase their returns and get lasting results in the face of fierce competition. TXM’s experienced consultants helped them develop Lean projects to transform their businesses and reduce Work In Progress inventory and waste. We can do the same for your business.
Do you want to improve plant layout, improve workflow, reduce waste, improve operational efficiency and reduce noise like the Lean manufacturing examples above? Contact TXM now for innovative Lean solutions.